Drop In Replacement Gear Reducers

Drop In Replacement Gear Reducers
Steel Mill Galvanizing Line

These various-sized reducers were ordered to replace existing boxes which were no longer available. The bolt pattern on the OEM's new line of reducers rendered the old model obselete. Delta went on site, measured the existing boxes and manufactured new reducers to work with the existing mounting configuration.


Drop In Replacement Gear Reducers
Cooling Tower Drive

This reducer was ordered to replace a reducer discontinued by the OEM. The reducer was manufactured with case-hardened alloy steel gearing, 100,000 L10-life bearings, redundant acrylic seals and cast-iron housing with 4-point mounting to reduce noise and vibration.


Drop In Replacement Gear Reducers
Inline Reducer

The cast-iron housing of this Pulp & Paper Mill reducer was easily broken. Other mill machinery had been built around the reducer, preventing the use of a different reducer model. Delta built a new, welded steel housing with the old internal gearing. Brand new units were also supplied as the mill replaced all the old cast iron units. Reducer lifetime increased from 4.5 months to over 2 years.


Drop In Replacement Gear Reducers
Lubrication

A Continuous Splash lubrication system is used on most ratios and speeds for gear reducers. This reducer was built with a Forced Lubrication system, utilizing an oil pumps, filters, heat exchangers, sight gauges and an alarm system. Both systems greatly increase the longevity and power rating of the reducers.


Drop In Replacement Gear Reducers
SR-18

An older model reducer that was very common in Pulp & Paper Mills was replaced by a new Delta Dynamics reducer with gearing made to AGMA standards. The service factor was more than doubled. Maintenance, noise and cost were all substantially reduced.